Liquid Filling Machines – Ward Automation https://wardautomation.ie Collaborate, innovate, automate Tue, 06 Jan 2026 12:24:06 +0000 en-GB hourly 1 https://wordpress.org/?v=5.4.19 Multi Chamber Filling Machine https://wardautomation.ie/case-study/multi-chamber-filling-machine/ Wed, 16 Oct 2019 13:58:54 +0000 https://wardautomation.ie/?post_type=case-study&p=2491 Due to an increase in production demands, a valued client approached our team to develop a filling & labelling machine to help them meet this capacity. Working in collaboration with the client, we assessed their existing filling and labelling processes. Our team designed a new automation solution and included the latest technologies to improve problematic […]

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Due to an increase in production demands, a valued client approached our team to develop a filling & labelling machine to help them meet this capacity.

Working in collaboration with the client, we assessed their existing filling and labelling processes. Our team designed a new automation solution and included the latest technologies to improve problematic parts of the process to deliver a much higher standard of equipment with increased reliability.

We delivered a complex machine with 26 separate product processes in a footprint less than 50% the size of the existing filling and labelling equipment which saved valuable cleanroom space.

Key machine features include:

  • Filling of 5 separate chambers to 0.02ml accuracy
  • 100% in process check-weighing to 0.001ml accuracy
  • Servo controlled pumps with auto-correction of fill volumes
  • Custom designed elastomer and label applicators
  • Co2 laser for film cutting
  • Vision guided SCARA Robot
  • 3 Cognex Vision systems for product quality checks

See this Machine Profile in partnership with Rockwell Automation

 

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]]> Drug Bag Filling Machine https://wardautomation.ie/case-study/drug-bag-filling-machine/ Wed, 21 Aug 2019 14:49:55 +0000 https://wardautomation.ie/?post_type=case-study&p=2364 We are experienced in producing bespoke liquid filling machines for various bag types and sizes. An example is this drug bag filling machine which features bag printing, filling & closure assembly

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]]> We are experienced in producing bespoke liquid filling systems for various bag types and sizes. An example is this drug bag filling machine which prints on bags, fills, assembles a closure and rinses the bags.
Features include:

•Filling controlled using mass-flow meters
•5 Vision systems for robot guidance and product inspection
•CIP system
•Various bag sizes and fill volumes
•3 Robots – 6 axis and SCARA
•Pharmaceutical finish
•Built in HEPA filtration

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]]> Pharmaceutical Bottle Filling https://wardautomation.ie/case-study/pharmaceutical-bottle-filling/ Wed, 21 Aug 2019 14:47:45 +0000 https://wardautomation.ie/?post_type=case-study&p=2363 Our team have 25 years’ experience building monoblock filling machines, the featured machine includes an extremely compact footprint while filling 17 different bottle types

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]]> Our team have 25 years’ experience building monoblock filling machines, the featured machine includes:

  • Extremely compact footprint
  • 17 bottle sizes from 4ml to 2 litre
  • 4 dropper tip sizes
  • 8 cap sizes including snap caps and screw caps
  • Servo controlled positive displacement piston pumps
  • Automatic recirculation of liquid in pipes to fill tank when machine paused.
  • Servo controlled torque capping
  • 3 vision systems for ensuring product quality

 

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]]> Cartridge Filling Machine https://wardautomation.ie/case-study/cartridge-filling-machine/ Wed, 21 Aug 2019 14:39:28 +0000 https://wardautomation.ie/?post_type=case-study&p=2361 Some of our clients produce unique cartridge and containers. We have the expertise to develop machines to accommodate these unique cartridges & containers.

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]]> Some of our clients produce unique cartridge and containers. We have the expertise to develop machines to accommodate these unique cartridges & containers.

Example project includes:

  • 3 chamber filling using servo controlled positive displacement ceramic piston pumps
  • Multiple solutions and volumes
  • Check weigh before and after each fill station
  • Reservoir filling system
  • Servo controlled torque capping
  • Vision systems for ensuring product quality

 

 

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